Background – Custom-Engineered Communications Tower with Integrated Power and Repeater Systems
A Queensland coal mining project required a critical upgrade to its communications infrastructure to support ongoing operational demands. The existing communications tower had reached the end of its service life, and the site’s evolving layout meant that the infrastructure needed to be relocated and modernised — without disrupting day-to-day operations.
One of the key challenges was the site’s geotechnical conditions, which made traditional ground-anchored tower installations impractical. The project required a non-ground penetrating solution that could be deployed quickly, safely, and without compromising structural integrity. Additionally, the communications system itself needed a full refresh — including the relocation of essential equipment such as the communications hut, solar array, battery cabinet, and generator.
The mining operation needed more than just a technical upgrade — it needed a partner who could deliver a reliable, scalable, and cost-effective solution that would ensure continuous connectivity and support future growth. That’s where Acubis stepped in.
The Challenge
The project required a complete overhaul of their existing communications setup, including:
- Decommissioning an ageing lattice mast
- Relocating key infrastructure (comms hut, solar array, battery cabinet, generator)
- Deploying a new 30m guyed mast without ground penetration
- Upgrading end-of-life communications systems
All of this needed to be done with minimal operational impact, full compliance, and a sharp focus on cost-efficiency.
Our Solution:
Acubis delivered a turnkey solution that combined technical precision with hands-on project management. Key elements included:
Smart Design & Engineering
Designed a freestanding 30m guyed mast supported by outriggers and ballast blocks — eliminating the need for ground penetration. Engineered to withstand regional wind and load conditions, ensuring long-term reliability.
Seamless Site Works & Relocation
Conducted detailed site inspections to optimise layout and logistics. Safely decommissioned the existing mast and relocated all critical infrastructure with precision. Collaborated with the client’s preferred civil and craneage contractors to streamline construction and installation.
Advanced Communications Upgrade
Replaced legacy systems with a modern UHF TETRA Damm Binary Array and Wave 1 microwave PtP links. Installed an IP-rated Wave 1 backhaul system to futureproof the network. New bulkhead CAT 6 lightning protection. Reused existing CCTV infrastructure where possible — reducing costs without compromising performance.
Project Management & Commissioning
Managed every stage of the project, from lift plans to final commissioning. Delivered full engineering documentation and compliance reporting. Provided ongoing support to ensure smooth handover and operational continuity.
The Results:
- Continuous, reliable communications to support operational needs
- Future-ready infrastructure designed for scalability and resilience
- Cost savings through strategic reuse of existing assets and efficient project coordination
- Full compliance with engineering and safety standards
- Ongoing support from a partner committed to long-term success
Conclusion: Tailored Solutions, Trusted Delivery
At Acubis, we don’t just deliver communications infrastructure — we deliver solutions built around your needs. Whether it’s a complex, large-scale deployment or a smaller, standalone system, we work closely with our clients to design and implement communications solutions that are reliable, scalable, and cost-effective.
From non-ground penetrating towers to standalone power systems and repeater installations — guyed or freestanding — we have the expertise and flexibility to make it happen.
If you’ve got a project in mind, we’d love to hear about it. Give us a call to discuss your requirements, and let’s partner to create a solution that keeps your operations connected, compliant, and future ready.
